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Coating thickness and types of steel

The thicknesses of the zinc coatings obtained by hot-dip galvanizing vary from 60 µm to 150 µm. They are strongly dependent on the thickness of the material to be processed, the chemical composition of the steel and the immersion time of the component in the zinc bath.

Minimum thickness of zinc coatings

Steel thickness (t) in mmLocal thickness of the coating (minimum value) [µm]Average thickness of the coating (minimum value) [µm]
Steel > 67085
Steel > 3 do ≤ 65570
Steel ≥ 1.5 do ≤ 34555
Steel < 1.53545

Table – Minimum thicknesses of zinc coatings depending on the thickness of the material of the hot-dip galvanized steel components according to PN-EN ISO 1461.

Coating thickness and silicon content

Graph – Thickness of the coatings obtained depending on the silicon content of the steel, with a constant immersion time of 10 minutes.

Steels containing less than 0.03% silicon (with Si + P ≤ 0.045%) and between 0.14% and 0.25% are best suited for galvanizing. The silicon and carbon content of the steel should not exceed 0.5% in total.

Steel groupsSilicon content [%]Appearance and thickness of the resulting zinc coating
Low-siliconUp to 0.03Silvery, shiny, low thickness
SandelinFrom 0.03 to 0.14Grey, matt, rough, crumbly, "orange peel", very thick
SebistaFrom 0.14 to 0.25Silver-glossy to matt grey, thickness dependent on immersion time
High-siliconAbove 0.25Matt, grey, crumbly, thick

Table – Properties and appearance of zinc coatings depending on the silicon content of the steel.